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Tuesday, 18 August 2015

Proving Ring type Load Cell

Proving Rings in different sizes                               Schematic diagram of the changes in the ring diameter as compression (push) and tension (pull) forces are applied.       


exploded view of a proving ring                                        Proving ring being tapped by a pen

The proving ring is a device used to measure force. It consists of an elastic ring of known diameter with a measuring device located in the center of the ring.

Proving rings come in a variety of sizes.They are made of a steel alloy. Manufacturing consists of rough machining from annealed forgings, heat treatment, and precision grinding to final size and finish.

Proving rings can be designed to measure either compression or tension forces. Some are designed to measure both. The basic operation of the proving ring in tension is the same as in compression. However, tension rings are provided with threaded bosses and supplied with pulling rods which are screwed onto the bosses.

The proving ring consists of two main elements, the ring itself and the diameter-measuring system, shown on the right in the exploded view of a proving ring.  Forces are applied to the ring through the external bosses. The resulting change in diameter, referred to as the deflection of the ring, is measured with a micrometer screw and the vibrating reed mounted diametrically within the ring.

The micrometer screw and the vibrating reed are attached to the internal bosses of the ring. In modern rings, the upper and lower internal and external bosses are machined as an integral part of the ring to avoid mechanical interferences during the application of the force.

To read the diameter of the ring, the vibrating reed is set in motion by gently tapping it with a pencil. As the reed is vibrating, the micrometer screw on the spindle is adjusted until the button on the spindle just contacts the vibrating reed, dampening out its vibrations. When this occurs a characteristic buzzing sound is produced. At this point a reading of the micrometer dial indicates the diameter of the ring.
The number of divisions on the micrometer dial and the graduation of the vernier index vary by type of proving ring. Typically, proving rings are designed to have a deflection of about 0.84 mm (0.033 in) to 4.24 mm (0.167 in). The relative measurement uncertainty can vary from 0.075 %  to about 0.0125 %.

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