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Thursday, 17 September 2015

SCADA Systems for Electrical Distribution

Nowadays, computer control is one of the most cost effective solutions for improving reliability, optimum operation, intelligent control and protection of a power systemnetwork. Having advanced data collection capabilities, SCADA system plays a significant role in power system operation.
Typically, at distribution side SCADA does more than simply collecting data by automating entire distribution network and facilitating remote monitoring, coordinate, control and operating distribution components just like in Smart Grid System.SCADA Systems for Electrical Distribution
Before knowing distribution automation using SCADA, let us look at what exactly SCADA is and its functioning and what they do in the distribution system.

What is SCADA?

Supervisory Control and Data Acquisition or simply SCADA is one of the solutions available for data acquisition, monitor and control systems covering large geographical areas. It refers to the combination of data acquisition and telemetry.What is SCADA?
SCADA systems are mainly used for the implementation of monitoring and control system of an equipment or a plant in several industries like power plants, oil and gas refining, water and waste control, telecommunications, etc.SCADA MAster Control Station Center
In this system, measurements are made under field or process level in a plant by number of remote terminal units and then data are transferred to the SCADA central host computer so that more complete process or manufacturing information can be provided remotely.SCADA in Distribution System
This system displays the received data on number of operator screens and conveys back the necessary control actions to the remote terminal units in process plant.

Components of Typical SCADA System

The major components in SCADA system are

Remote Terminal Units (RTUs)

RTU is the main component in SCADA system that has a direct connection with various sensors, meters and actuators associated with a control environment.
These RTUs are nothing but real-time programmable logic controllers (PLCs) which are responsible for properly converting remote station information to digital form for modem to transmit the data and also converts the received signals from master unit in order to control the process equipment through actuators and switchboxes.

Master Terminal Units (MTUs)

A central host servers or server is called Master Terminal Unit, sometimes it is also called as SCADA center. It communicates with several RTUs by performing reading and writing operations during scheduled scanning. In addition, it performs control, alarming, networking with other nodes, etc.

Communications System

The communication network transfers data among central host computer servers and the field data interface devices & control units. The medium of transfer can be cable, radio, telephone, satellite, etc. or any combination of these.

Operator Workstations

These are the computer terminals consisting of standard HMI (Human Machine Interface) software and are networked with a central host computer. These workstations are operator terminals that request and send the information to host client computer in order to monitor and control the remote field parameters.

Automation of Electrical Distribution System

Modern SCADA systems replace the manual labor to perform electrical distribution tasks and manual processes in distribution systems with automated equipments. SCADA maximizes the efficiency of power distribution system by providing the features like real-time view into the operations, data trending and logging, maintaining desired voltages, currents and power factors, generating alarms, etc.SCADA Distribution Automation
SCADA performs automatic monitoring, protecting and controlling of various equipments in distribution systems with the use of Intelligent Electronic Devices (or RTUs). It restores the power service during fault condition and also maintains the desired operating conditions.
SCADA improves the reliability of supply by reducing duration of outages and also gives the cost-effective operation of distribution system. Therefore, distribution SCADA supervises the entire electrical distribution system. The major functions of SCADA can be categorized into following types.
  • Substation Control
  • Feeder Control
  • End User Load Control

Substation Control using SCADA

In substation automation system, SCADA performs the operations like bus voltage control, bus load balancing, circulating current control, overload control, transformer fault protection, bus fault protection, etc.
SCADA system continuously monitors the status of various equipments in substation and accordingly sends control signals to the remote control equipments. Also, it collects the historical data of the substation and generates the alarms in the event of electrical accidents or faults.Substation Control using SCADA
The above figure shows the typical SCADA based substation control system. Various input/output (I/O) modules connected to the substation equipment gathers the field parameters data, including status of switches, circuit breakers, transformers, capacitors and batteries, voltage and current magnitudes, etc. RTUs collect I/O data and transfers to remote master unit via network interface modules.
The central control or master unit receives and logs the information, displays on HMI and generate the control actions based on received data. This central controller also responsible for generating trend analysis, centralized alarming, and reporting.
The data historian, workstations, master terminal unit and communications servers are connected by LAN at the control center. A Wide Area Network (WAN) connection with standard protocol communication is used to transfer the information between field sites and central controller.
Thus, by implementing SCADA for substation control eventually improves the reliability of the network and minimizes the downtime with high speed transfer of measurements and control commands.

Feeder Control using SCADA

This automation includes feeder voltage or VAR control and feeder automatic switching. Feeder voltage control performs voltage regulation and capacitor placement operations while feeder switching deals with remote switching of various feeders, detection of faults, identifying fault location, isolating operation and restoration of service.
In this system, SCADA architecture continuously checks the faults and their location by using wireless fault detector units deployed at various feeding stations. In addition, it facilitates the remote circuit switching and historical data collection of feeder parameters and their status. The figure below illustrates feeder automation using SCADA.Feeder Control using SCADA
In the above typical SCADA network, different feeders (underground as well as overhead networks) are automated with modular and integrated devices in order to decrease the number and duration of outages. Underground and overhead fault detection devices provide accurate information about transient and permanent faults so that at the remote side preventive and corrective measures can be performed in order to reduce the fault repeatability.
Ring main units and Remote Control Units (RTUs) of underground and overhead network responsible for maintenance and operational duties such as remote load switching, capacitor bank insertion and voltage regulation. The entire network is connected with a communication medium in order to facilitate remote energy management at the central monitoring station.

End User Load Control Automation by SCADA

This type of automation at user end side implements functions like remote load control, automatic meter reading and billing generation, etc. It provides the energy consumption by the large consumers and appropriate pricing on demand or time slots wise. Also detects energy meter tampering and theft and accordingly disconnects the remote service. Once the problem is resolved, it reconnects the service.End User Load Control Automation by SCADA (AMR)
The above figure shows a centralized meter data-management system using SCADA. It is an easy and cost-effective solution for automating the energy meter data for billing purpose.
In this, smart meters with a communication unit extract the energy consumption information and made it available to a central control room as well as local data storage unit. At the central control room, AMR control unit automatically retrieves, stores and converts all meter data.
Modems or communication devices at each meter provide secure two-waycommunication between central control and monitoring room and remote sites.

Advantages of Implementing SCADA systems for Electrical Distribution

  • Due to timely recognition of faults, equipment damage can be avoided
  • Continuous monitoring and control of distribution network is performed from remote locations
  • Saves labor cost by eliminating manual operation of distribution equipment
  • Reduce the outage time by a system-wide monitoring and generating alarms so as to address problems quickly
  • Improves the continuity of service by restoring service after the occurrence of faults (temporary)
  • Automatically improves the voltage profile by power factor correction and VAR control
  • Facilitates the view of historian data in various ways
  • Reduces the labor cost by reducing the staff required for meter reading

Thursday, 20 August 2015

Quotes of my L!fe

1. Quotes of Rectangular Life :
     "Imagine the dream and doing effort to get real touch"

2. "What U do is just important as how U do it " 

3. "Success of my work depends upon your valuable response & sparing a few minutes of your precious time"

4.  " I always care full about those people, who start up" 

5.  "Accident is rules of Nature"

6.  Happiness * Sadness = L!fe* 
                                                                                                               *Term & condition apply


7. " Be care full what  you for which."


Tuesday, 18 August 2015

Proving Ring type Load Cell

Proving Rings in different sizes                               Schematic diagram of the changes in the ring diameter as compression (push) and tension (pull) forces are applied.       


exploded view of a proving ring                                        Proving ring being tapped by a pen

The proving ring is a device used to measure force. It consists of an elastic ring of known diameter with a measuring device located in the center of the ring.

Proving rings come in a variety of sizes.They are made of a steel alloy. Manufacturing consists of rough machining from annealed forgings, heat treatment, and precision grinding to final size and finish.

Proving rings can be designed to measure either compression or tension forces. Some are designed to measure both. The basic operation of the proving ring in tension is the same as in compression. However, tension rings are provided with threaded bosses and supplied with pulling rods which are screwed onto the bosses.

The proving ring consists of two main elements, the ring itself and the diameter-measuring system, shown on the right in the exploded view of a proving ring.  Forces are applied to the ring through the external bosses. The resulting change in diameter, referred to as the deflection of the ring, is measured with a micrometer screw and the vibrating reed mounted diametrically within the ring.

The micrometer screw and the vibrating reed are attached to the internal bosses of the ring. In modern rings, the upper and lower internal and external bosses are machined as an integral part of the ring to avoid mechanical interferences during the application of the force.

To read the diameter of the ring, the vibrating reed is set in motion by gently tapping it with a pencil. As the reed is vibrating, the micrometer screw on the spindle is adjusted until the button on the spindle just contacts the vibrating reed, dampening out its vibrations. When this occurs a characteristic buzzing sound is produced. At this point a reading of the micrometer dial indicates the diameter of the ring.
The number of divisions on the micrometer dial and the graduation of the vernier index vary by type of proving ring. Typically, proving rings are designed to have a deflection of about 0.84 mm (0.033 in) to 4.24 mm (0.167 in). The relative measurement uncertainty can vary from 0.075 %  to about 0.0125 %.

Cantilever Beam type Load Cell

Image result for application of cantilever beam type load cell                 Image result for application of cantilever beam type load cell

The Cantilever load cell is a strain gauge based low profile bending beam load cell and is for precision single point load applications. It is designed for eccentric load sensitivity. Its alloy steel construction is very rugged to withstand shock load. These load cells can be used in Tank Weighing, Hopper Weighing, Truck weighing etc.

Epoch compression series-Load cell is a high precision force sensor for stringent load measurement. The innovative design of this sensor offers high degree of accuracy towards force measuring techniques. A precision machined flexure with superior quality strain gauges is used as the load sensing element. The unique feature of this design brings high accuracy, full temperature compensation and high over Load Protection.

These load cells finds the application in hopper weighing, tank weighing, tension/compression measurements, crane weighing, platform scales, weigh bridges, silo weighing etc.,




Strain Gauge Load cell

load cell is a transducer that is used to create an electrical signal whose magnitude is directly proportional to the force being measured.
 The various types of load cells include hydraulic load cells, pneumatic load cells and strain gauge load cells.

Strain gauge load cell

Before Read Watch this Video : http://www.rdpe.com/ex/hiw-sglc.htm 


Through a mechanical construction, the force being sensed deforms a strain gauge. The strain gauge measures the deformation (strain) as a change in electrical resistance, which is a measure of the strain and hence the applied forces. A load cell usually consists of four strain gauges in a Wheatstone bridge configuration. Load cells of one strain gauge (quarter bridge) or two strain gauges (half bridge) are also available. The electrical signal output is typically in the order of a few millivolts and requires amplification by an instrumentation amplifier before it can be used. The output of the transducer can be scaled to calculate the force applied to the transducer.

Strain gauge load cells are the most common in industry. These load cells are particularly stiff, have very good resonance values, and tend to have long life cycles in application. Strain gauge load cells work on the principle that the strain gauge (a planar resistor) deforms/stretches/contracts when the material of the load cells deforms appropriately. These values are extremely small and are relational to the stress and/or strain that the material load cell is undergoing at the time. The change in resistance of the strain gauge provides an electrical value change that is calibrated to the load placed on the load cell.
Strain gauge load cells convert the load acting on them into electrical signals. The gauges themselves are bonded onto a beam or structural member that deforms when weight is applied. In most cases, four strain gauges are used to obtain maximum sensitivity and temperature compensation. Two of the gauges are usually in tension, and two in compression, and are wired with compensation adjustments. The strain gauge load cell is fundamentally a spring optimized for strain measurement. Gauges are mounted in areas that exhibit strain in compression or tension. The gauges are mounted in a differential bridge to enhance measurement accuracy.[2] When weight is applied, the strain changes the electrical resistance of the gauges in proportion to the load.[3] Other load cells are fading into obscurity, as strain gauge load cells continue to increase their accuracy and lower their unit costs.

Application of Load Cell & Strain Gauge

Engineering
Test Rig Force Monitoring
Strain Gauging of Components
Robotic—Weighing of components
Specialised load cells
General weighing
Machine control
Repair & Calibration

Cranes & Lifting
Overload / Under load Protection
Weighing
Pile Load Monitoring
Radio Telemetry
Repair & Calib

Research & Development
Evaluation of new products using load cells, strain gauging and logging facilities on listed fields of industry
Strain Gauging of Components
General weighing
Repair & Calibration

Civil Engineering
Bridge Lifting
Strain Gauging of Components
Structural Testing
Repair & CalibrationChemical
Press force monitoring
Strain Gauging of Components
Robotic—Weighing of components
Silo weighing load cells
General weighing
Repair & Calibration

Packaging
Web Tension
Process control
Strain Gauging of Components
General weighing
Repair & CalibrationAerospace
Airframe Test Rigs
Strain Gauging of Components
Aircraft Weighing
Landing Gear Test Rigs
Torsion Test
Repair & Calibrationration


Automotive
Component Test Rigs
Crash Tests
Production Quality Processes
Strain Gauging of Components
Special Sensors
Aerodynamics
Repair & Calibration